Hülsenbusch Apparatebau

Recuperative
Heat Technology

Waste Heat
Systems

Process
Engineering

Fabrication
Engineering

 

Hülser Straße 49
Access via Birckstr. 17
D-47906 Kempen
Tel.: +49 2152 / 14 17-0
Fax: +49 2152 / 14 17-198
Recuperator

 


Rekuperator Thermalölsystem

Rekuperator Thermalölsystem


   Our certificates:

Zulassungen

Zertifikate


 

Hülsenbusch Apparatebau

 

The company Hülsenbusch Apparatebau is a family run establishment and deals since more than 30 years with processing interpretation as well as production and assembly of thermotechnical plants.

 

Among other things the main emphasis of our products contains :

  • Heat exchangers in different forms and areas of application::
     
    Air preheaters with smooth tubes and/or fin-tubes in several forms, recuperators, economizer, gascooler, steam air preheaters, combined recuperators, evaporators, radiation recuperators, wasteheat boilers, gas/water heat exchangers, steam superheaters, steam boilers, hydrogen cooler
  • Thermal post combustion plants
  • General plants and steel constructions such as heat exchanger cases, industry pipelines, stove plants, welded constructions for power plants as well as welded constructions of every kind.
  • Boiler pressure parts like collectors, pipelines, form pieces, coil production for follow-up switching heating surfaces, (superheaters, economizer etc.), injection cooler, finned tubes, membrane walls etc..
  • Pay bend work with CNC- thorn- and pressure bender machines for pipes up to ø 88,9mm.
  • Components based on costumer request such as pipe shells for the occupancy of heat exchangers for the protection from erosion etc.
  • The assembly of the aforementioned components is also part of our scope of work.

 




Construction of Recuperators

 

Air-Recuperator

Air-Recuperator

Tube 44,5 x 2,5

Material    1.4828
                1.4301
                S 235JRG2

Combination-Recuperator







Combination-Recuperator

Tube 44,5 x 2,5

Material 1.4742

Fabrication of tube bundle
of an Air Recuperator






Fabrication of tube bundle
of an Air Recuperator

 




Construction of Recuperators

 

Recuperative Heat Engineering
Types of Construction
Welding of tube bundles

Recuperative Heat Engineering
Types of Construction

Radiation Recuperation

can be used up to 1600° C

Combination Recuperation

can be used up to 1300° C

U-Recuperation

can be used up to 1200° C

Convection Recuperation

can be used up to 1000° C





Thermal Oil Systems

Thermal-oil-system
Heating surface: 220 m2, Capacity 3700 kW, Operational Pressure 10 bar, Temperature: 300 °C

Thermal-oil-system, Capacity: 5900 kW
Heating surface: 695 m2,
Capacity: 5900 kW,
Tube length: 7700 m,
Weight: 26.500 kg

Thermal-oil-system - Capacity: 3000 kW
Heating surface: 130 m2,
Operation Pressure: 10 bar,
Capacity: 3000 kW,
Temperature: 300 °C




Recuperative Air Heaters

Steam air heaters for 46 bar saturated steam
Steam air heaters for 46 bar saturated steam, 270 °C steam temperature

Protective tube shells - For all current tube dimensions

Protective tube shells
of fabrication material S 235JRG2
1.4713; 1.4742; 1.4762; 1.4828; 16Mo3
For all current tube dimensions

Protective tube shells



Coolers

Hydrogen Coolers Heat exchangers of smooth tubes
 
Hydrogen Coolers Heat exchangers of smooth tubes
 





Hydrogen Coolers

Heat exchangers of smooth tubes
Hydrogen through the tubes, cooling circulation around the tubes
Country of destination: USA





Steam-in bends

Gas admission temperature: 1180 °C (Hydrogen)
Fabrication material:
Inconel; 1.4541;
1.4301; S 235JRG2

Steam-in bends



Thermic Post-Combustion

Preassembly of 2 thermic post-combustion units
Preassembly of 2 thermic post-combustion units with 35.000 Nm3 each exhaust gas/hour, complete with burner, gas regulation line,
blower and lining. Country of destination: Italy

Thermic post-combustion system: Country of destination Brasilien
Thermic post-combustion system 15.400 Nm3 exhaust gas/hour. Country of destination: Brasil




Thermic Post-Combustion

Thermic post-combustion for oxidation of carbon, hydrogen and organic compounds
Thermic post-combustion for oxidation of carbon, hydrogen and organic compounds.

Heat-resistant gas duct for pyrolisis gas fabrication
Heat-resistant gas duct for pyrolisis gas fabrication material 1.4828




Wage Work of Bending

Wage work of bending with CNC-pressure bending machines for tubes up to 88,9 mm. Radius of bending of 35 up to 300 mm
 
Welding of tube bundles

Wage work of bending with CNC-pressure bending machines for tubes up to 88,9 mm. Radius of bending of 35 up to 300 mm.

Welding of tube bundles
Data Sheet - Hülsenbusch Apparatebau
Wage work of bending with CNC-pressure bending machines for tubes up to 88,9 mm



Construction of Vessels and Equipment Items

Construction of Vessels
 
Construction of Vessels - Welding
Hall for the container construction
 
Apparatus Construction
Tank Construction
 
Tank Construction



Construction of systems

Heating surface collector for thermic oil boiler
 
Heating surface collector for thermic oil boiler.
Country of destination: FRANCE
Fabrication of tapped deslagging units for waste incineration heating plant
 
Fabrication of tapped deslagging units for waste incineration heating plant
Weight 9.500 kg/each
Country of destination: CHINA
Fabrication and Preassembly of a complete Grate firing system
Length = 12,0 m
Width = 3,0 m
Weight = 43.000 kg
Country of destination: Belgium
Fabrication and Preassembly of a complete Grate firing system
 



Process engineering

Everything from a hand and therefore quick communication and quick action
— this is our distinguishing feature

 

Process engineeringIn more than 30 years we developed a thermal calculation programme which, with the help of the selected input parametres, is capable  to calculate, combined recuperators, radiation recuperators, U recuperators, convection recuperators, thermal oil systems, air preheater (steam luvos) TNV’s etc. and to provide a standard project drawing. The data resulting from  the calculation length, width, height etc. are put down on the standard project drawing. With the help of the temperature diagrams, the suitable base metals can be selected and applied. Within short time, the most different load cases can be shown and be evaluated. At the same time, an integrated calculation programme calculates the actual price.

 

Calculations

Calculations




Designing

The competent, young and dynamic construction team supports You and own manufacturing by production of project drawings, manufacturing drawings, individual part drawings and erection drawings.  

 
 
Huelsenbusch Construction Team  
 
construction drawing
Double-Recuperator 3D
Construction Team

Our services

Project drawings according to our own survey on
   site or according to our customers’ specifications
Manufacturing drawings according to in-house
   calculation and design
Manufacturing drawings according to customer’s
   specification
Designing and calculation incl. strength calculation
   according to DGRL / AD2000
Designing of systems in cooperation with our
   technology department




Erection

Erection of Vacuum condenser 8500 kW
Vacuum condenser 8500 kW, heating surface 425 m2 

Erection of Exhaust steam line for vacuum condenser
Exhaust steam line for vacuum condenser

The Hülsenbusch Apparatebau GmbH is not only producing, but also erecting components! Our qualified specialist staff is always capable to meet our customers' requirements, observing the safety regulations.
As a SCC certificated company, safety is extremely important to us.
We do our assembly works during checks in power stations, shutdowns in the chemical, petrochemical and heavy industry as well as with customers in the food and drinks industry.

Steam luvo
Steam luvo, capacity 3,300 kW,
heating surface 342 m2

 


Erection of Register for steam luvo
Register for steam luvo, capacity 1,100 kW,
heating surface 114 m2

 




Software

IT department of Hülsenbusch Apparatebau GmbH & Co. KG
From the practise for the practise

Technical computer programs

ERP-Software

Protec - The Iron Lady

Protec - developement team

Developed, tested and daily use in more than 30 year of teamwork with Protec customers and Hülsenbusch - Apparatebau.

 

BAW - metal sheet uncoiling V 12.00
62 geometry

EURO-BDE V 11.1309

metal sheet uncoiling metal sheet uncoiling

With the EURO-BDE, you are able to acquire commercial processes, to evaluate their development within short time and to react to them immediately.

By means of the simultaneous postcalculation, you can evaluate an order during its realization and see problem phases in a contemporary way. Economic analyses enable to you any time to receive a sound statement about the situation of your company.

The production planning enables to you to optimise the capacity utilisation of the manufacturing.

The programs of the purchasing department and the stock management are linked with each other and update themselves mutually. Automatic recording of items by the purchasing system at goods entry and automatic price update by recording in the input receipts simplify work processes and guarantee actuality of the data in all sections.

The certificate management for all materials from purchasing up to items management is also automatically filled with secure data.

Interfaces to CL2013 of SAGE and for SEPA transfers.

The EURO-BDE is particularly suited for the application in small business.

metal sheet uncoiling metal sheet uncoiling
metal sheet uncoiling metal sheet uncoiling

Developed, tested and daily use in more than 30 years of teamwork with Hülsenbusch - Apparatebau. The long-standing experience in metalworking guarantees technology made to measure.

       
Contact:   Mrs. Lauschke
edv@huelsenbusch.de
 
Tel.: +49 2152 / 14 17 200
Fax: +49 2152 / 14 17 298